Heavy Duty Trolleys

Why Choose a Heavy Duty Trolley

In high-demand workplaces, standard trolleys simply don’t have the capacity or build quality to cope with large, heavy, or awkward loads. Heavy duty trolleys are designed specifically for these tasks, with robust frames, reinforced platforms, and large castors that make transporting bulkier items safer and easier.

Whether you’re:

• Moving heavy tools or machinery

• Handling large inventory in a distribution centre

• Transporting building materials across a site

• Loading and unloading pallets in a warehouse

• Or relocating bulk goods in a factory

Heavy duty trolleys take the strain out of manual handling and improve overall efficiency.

 

Key Benefits of Heavy Duty Trolleys

High Load Capacities

With models supporting up to 500kg or more, our heavy duty trolleys are built to handle serious weight without bending, warping, or instability.

Built to Last

Made from powder-coated or galvanised steel, with reinforced welds and durable castors, these trolleys can withstand years of daily use in harsh environments.

Improve Workplace Safety

Reduce injuries caused by lifting, dragging, or overexertion. Heavy duty trolleys are designed with ergonomic handles and smooth-rolling wheels to minimise strain.

Efficient Handling

Streamline your workflows by transporting more goods in fewer trips, with better manoeuvrability and control – even under heavy loads.

Suitable for Indoor & Outdoor Use

Many models feature corrosion-resistant finishes and large wheels designed for use on rough terrain, making them ideal for both indoor and site work.

 

Types of Heavy Duty Trolleys

Our wide range of heavy duty trolleys includes purpose-built solutions for a variety of industrial, commercial, and trade applications. Here are some of the most common types:

1. Flatbed Trolleys

A strong steel platform with one or more push handles. Perfect for transporting boxes, crates, or large equipment in warehouses or factories.

2. Cage & Enclosed Trolleys

Feature mesh sides or full enclosures to safely contain goods in transit. Ideal for logistics, stock picking, or fragile item movement.

3. Multi-Tier Heavy Duty Trolleys

Include two to four robust steel shelves for organising and transporting parts, tools, or stock in assembly lines and workshops.

4. Heavy Duty Tool Trolleys

Built with drawers, cabinets, and pegboards to securely store and transport heavy tools across worksites, garages, or service areas.

5. Drum & Cylinder Trolleys

Specialised trolleys designed to safely carry gas cylinders, drums, or barrels with secure cradles and braking systems.

6. Pneumatic-Wheeled Trolleys

Designed for rough or uneven ground. Large, air-filled tyres allow smooth transport of heavy materials across gravel, grass, or construction sites.

 

How to Choose the Right Heavy Duty Trolley

When selecting a heavy duty trolley, it’s essential to match the design and specifications to your exact working conditions. Here’s what to consider:

Load Capacity

Always choose a trolley with a Safe Working Load (SWL) that exceeds the maximum weight you plan to carry. Overloading can damage the trolley and pose serious safety risks.

Size & Shelf Configuration

Measure your typical load dimensions and ensure the trolley’s deck or shelves are large enough. Consider adjustable shelving if you're handling varying load sizes.

Construction Material

• Powder-Coated Steel – Ideal for dry indoor environments; provides good strength and corrosion resistance

• Galvanised Steel – Rust-resistant, suitable for damp or outdoor environments

• Aluminium – Lightweight but strong; useful where portability matters

• Stainless Steel – Hygienic and corrosion-resistant; common in food or healthcare settings

Castor Selection

Wheels are critical for safe, smooth handling under load:

• Polyurethane Castors – Quiet, non-marking, and durable

• Rubber Castors – Offer shock absorption and grip

• Pneumatic Wheels – Best for rough terrain or uneven flooring

• Swivel and Lockable Castors – Provide better manoeuvrability and control, with added braking safety

Optional Features

• Foldable Handles – For easier storage or loading

• Non-slip Surfaces – Improve item stability

• Brakes or Foot Locks – Prevent movement during loading/unloading

• Custom Tool Holders or Drawers – Enhance organisation and security

For an alternative solution to our heavy duty trolleys, check out our wide selection of cage trolleys, powered trolleys, warehouse trolleys, utility and service carts, tool trolleys and platform trolleys.

Or see our full range of trolleys and hand trucks to find the right solution for your business requirements.

 

Tips Using Heavy Duty Trolleys

Heavy duty trolleys reduce manual handling risks, but they must be used properly to prevent injury and equipment damage. Follow these best practices:

• Never exceed the manufacturer’s Safe Working Load (SWL)

• Always load heavier items on the bottom to improve balance

• Push the trolley rather than pull – for better control and visibility

• Engage brakes when the trolley is stationary or being loaded

• Inspect castors, welds, and frames regularly for wear and tear

• Keep aisles and floors clear of debris to prevent accidents

• Use two-person handling for oversized or extra-heavy loads

• Train staff in correct lifting and pushing techniques

 

Where Heavy Duty Trolleys Are Commonly Used

Heavy duty trolleys are essential in industries where efficiency, strength, and reliability are non-negotiable. Here’s where they’re most used:

Warehousing & Distribution

Used to move heavy boxes, pallets, and equipment. Flatbed and cage trolleys streamline picking, packing, and inventory management.

Manufacturing & Engineering

Ideal for transporting raw materials, parts, or finished goods between workstations or storage areas. Multi-tier models aid in process organisation.

Construction & Trades

Rough-terrain trolleys carry tools, bricks, timber, or machinery across active sites. Pneumatic wheels help navigate outdoor terrain safely.

Workshops & Automotive

Tool trolleys with reinforced drawers and worktops keep equipment organised and mobile, especially in servicing, repairs, or assembly lines.

Logistics & Freight

Support parcel sorting, warehouse dispatch, and vehicle loading. Enclosed models protect goods in high-traffic or multi-stage distribution systems.

 

Shop Our Full Range of Heavy Duty Trolleys

Ready to upgrade your workplace with equipment that can handle the hard yards? Our collection of heavy duty trolleys includes everything from flatbed platforms and cage trolleys to tool carts and custom-built options – all designed for serious industrial performance.

Built tough for Australian conditions, our trolleys help you work smarter, safer, and more efficiently – no matter the load.

• Call us on 1800 750 500

• Email: sales@verdex.com.au

• Or fill out our online contact form